Serratelli Hats

Serratelli Hats

Read more about Serratelli Hat Company's rich history of American craftsmanship and their meticulous process of creating high-quality cowboy hats, proudly made in the USA.

Make it your own.

If you’ve been dreaming of a custom Serratelli hat tailored to your unique style and preferences, we’re here to bring your vision to life. Serratelli's dedication to craftsmanship ensures that every custom hat reflects the highest quality and attention to detail. Whether it’s a specific color, brim style, or crown shape, we’ll work with you to design a hat that’s perfect for you. To begin the process and create your one-of-a-kind hat, please reach out to us at hello@shopwillowlane.net. We look forward to helping you design something truly special! (6-8 week delivery)

The Hat-Making Process:

Serratelli’s hats are handcrafted entirely in their Newark workshop by a team of over 50 skilled American artisans. The process begins with the careful selection of premium fur blends, which are shaped and blocked to form the hat’s foundation. Using steam, brim plates, and hand-sanding, the hat is refined to achieve its smooth finish and precise design. Each hat is meticulously crafted, from the branded sweatband to the perfectly shaped brim and hand-stitched hatbands.

Attention to detail and quality control are integral to Serratelli’s process. Every hat undergoes rigorous checks, final steaming, and careful packaging to ensure it meets the brand’s high standards. Serratelli’s commitment to American-made excellence ensures that every hat embodies the spirit of traditional craftsmanship and superior quality. Read More...

Handcrafted cowboy hat by Serratelli

About the Brand:

Founded in 1878 by Italian immigrant Pio Serratelli in Newark, New Jersey, Serratelli Hat Company has been a symbol of American craftsmanship for nearly 150 years. As a family-owned business spanning five generations, Serratelli is dedicated to producing high-quality cowboy hats that honor traditional techniques while incorporating modern innovations. Every hat is proudly made in the USA, reflecting the brand’s unwavering commitment to supporting local artisans and maintaining its legacy of excellence. Read more...